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Molybdenum electrodes are crucial materials in the glass industry and high-temperature manufacturing processes

  • Mosten
  • 23 Jan

In the glass industry and various high-temperature manufacturing fields, molybdenum electrodes, due to their high melting point, excellent conductivity, corrosion resistance and high-temperature strength, have become the core components in electric melting furnaces and high-temperature processing equipment. Compared with traditional graphite or alloy electrodes, molybdenum electrodes perform exceptionally well under various harsh conditions. They not only extend the service life of the equipment but also improve the process stability and product quality. In the glass electro-melting furnace, the molybdenum electrodes can withstand the erosion of the high-temperature glass melt and maintain a stable structure over a long period. For the production of sodium-calcium glass, the service life of the molybdenum electrodes can be more than three times that of ordinary electrodes, significantly reducing the frequency of replacement and maintenance costs. During the melting process of borosilicate glass, the molybdenum electrodes achieve an error of less than 5% in current density uniformity through an optimized current distribution design, which is beneficial for the homogenization of glass composition and quality control.

Molybdenum electrodes also perform exceptionally well in the production of special glass. In the melting process of barium pyrophosphate glass, each kilogram of molybdenum electrode can melt 1.2 tons of glass, demonstrating high material utilization efficiency and economic benefits. In the manufacturing of optical glass, molybdenum electrodes have excellent corrosion resistance. The corrosion products they produce have a contamination level of less than 0.003% for the glass, which helps to ensure the light transmission performance and composition ratio of high-purity optical glass, meeting the strict requirements of precision optical instruments.

In the rare earth smelting industry, molybdenum electrodes are used in the fluoride molten salt electrolysis process. Their working life in highly corrosive media exceeds 800 hours, demonstrating excellent corrosion resistance and high-temperature stability. The high conductivity of molybdenum electrodes also helps to improve current efficiency, optimize the extraction process of rare earth metals, and reduce energy consumption and material loss.

In the production of electrolytic aluminum, molybdenum electrodes replace traditional graphite electrodes, and their conductivity efficiency can be increased by 40%. This effectively reduces energy loss and production costs. In the welding field, electrodes made of molybdenum-copper alloy have excellent resistance to arc erosion and heat conductivity. Their arc erosion resistance time is 50% longer than that of traditional electrodes, making them suitable for automated welding and high-load continuous operations. This improves the stability of the welding process and the lifespan of the tools.

With the advancement of materials science and manufacturing techniques, molybdenum electrodes are evolving towards a direction of complexity and integration of structure and function. By adding trace amounts of active elements or incorporating composite strengthening second phases, their resistance to thermal shock and corrosion can be further enhanced. At the same time, structural optimization design and surface treatment technologies have expanded the application scope of molybdenum electrodes in extreme temperatures and chemical environments, providing new material solutions for emerging industries such as new energy and semiconductors.

Molybdenum electrodes, as a high-performance material for high-temperature applications, have demonstrated irreplaceable roles in various industrial fields such as glass manufacturing, rare earth smelting, electrolytic aluminum production, and welding. In the future, as industrial technologies continue to evolve towards higher efficiency and lower energy consumption, molybdenum electrodes and their composite materials are expected to play a crucial role in more high-temperature and highly corrosive environments, providing strong support for the upgrading of industrial equipment and technological progress.

Molybdenum electrodes are demanded in various parts of the world, such as: USA, Canada, Chile, Brazil, Argentina, Colombia, Germany, France, United Kingdom, Italy, Sweden, Austria, Netherlands, Belgium, Switzerland, Spain, Czech Republic, Poland.

As professional Chinese manufacturer, Mosten Alloy can produce and supply molybdenum electrode, molybdenum strip, molybdenum sheet, molybdenum pellet, molybdenum block, molybdenum tube, molybdenum rod, molybdenum wire, molybdenum processing workpiece according to customer demand.

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